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The advice given on this site is based upon individual or quoted experience, yours may differ.
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I have a C-25 in the California Delta. Last weekend, I went out there and found the tang at the back of the boom had sheared off! I found a new tang at Catalina Direct, but I can't seem to be able to remove the screw holding the tang on there.
There is a nut on the other end...mine had started to come loose and the bolt was just free spinning and appeared that it wasn't attached to anything. I removed the end cap and there was a nut fairly well seated in a long bolt. There was no danger, but I imagine if that bolt unraveled enough, the pressure could sheer it off. I just tightened it up to the point where there was still enough room for the attachment to pivot and closed up the boom.
I've long ago stopped using the tang for the mainsheet. I did not like the single bolt holding that load. Though I know it does because it's on every Catalina I see. I through bolted a regular bail to the end of the boom. Just seems better. I do use the tang for attaching to the pigtail on the aft stay.
Interesting Mark, did go through just boom or were you able to "catch" the end cap casting? I believe the end bolted tang spreads it's load through the end cap casting which would in turn spreads that load around the boom extrusion. The Catalina rigging is deceptively well designed. That said, I am exactly the kind of guy who would do what you did. In fact I have several new bails in my SS bin that I bought because they were nice hardware, hmmm hardware.
Well, mostly have it off. Had to remove the end cap, there is a bolt, size 14mm, that was difficult to get off (thank goodness for impact drivers). Even removing the endcap screws required some drilling.
So now the bolt is off, but I still can't remove the screw due to corrosion. Back to the shop!
<blockquote id="quote"><font size="1" face="Verdana, Arial, Helvetica" id="quote">quote:<hr height="1" noshade id="quote"><i>Originally posted by rkuris</i> <br />Well, mostly have it off. Had to remove the end cap, there is a bolt, size 14mm, that was difficult to get off (thank goodness for impact drivers). Even removing the endcap screws required some drilling.
So now the bolt is off, but I still can't remove the screw due to corrosion. Back to the shop! <hr height="1" noshade id="quote"></font id="quote"></blockquote id="quote">Many times the seemingly simplest jobs turn out not to be!
As Dave Bristle would say ". . . Murphy's ninth corollary . . . "
Notice: The advice given on this site is based upon individual or quoted experience, yours may differ. The Officers, Staff and members of this site only provide information based upon the concept that anyone utilizing this information does so at their own risk and holds harmless all contributors to this site.