Notice:
The advice given on this site is based upon individual or quoted experience, yours may differ.
The Officers, Staff and members of this site only provide information based upon the concept that anyone utilizing this information does so at their own risk and holds harmless all contributors to this site.
I have purchased gas struts for my pop top cabin. I want to ask this forums members if they have had experience with installing gas struts to lift their cabin tops? Things I should be aware of, measurements, hardware installation, etc. Thanks for your opinion and input.
From CD The gas springs must be at full extension for installation, so the mast must be down to install this kit.
If true, ouch. I had the mast down for a couple of weeks and just put it up last weekend. Also have the CD lift kit (still) in my garage with instructions from my wife to install it. Let's just keep it amongst ourselves.
Personally, I just don't have a problem popping the top without it. I lift with my legs.
I can understand, though, that it would offer some protection from the top crashing down hard.
Of course I don't sail with it up but I do motor and the mast hook did vibrate loose once.
I haven't had any difficulty raising or lowering mine either and as stated earlier, I do all the lifting with my legs as well. I don't understand what the mast being up or down could possibly have to do with it. The poptop up or down, sure. But the mast..? I just don't get it.
Keats...search the forum. I recall Frank Hopper installing the struts with the mast up. He had a good write up on his approach...may have to look in the archives. Also never trust the simple “mast hook”. Far too easy for someone to get seriously injured if it fails. Again search the forum. There have been many safeguards explored from custom wedges to simply tieing a line around the lift arms and the mast to prevent the top from falling. The pop top offers some nice advantages but poses a significant risk, particularly if someone were on deck that could stumble or otherwise place their weight on the top. Always use a safeguard.
I haven't had any difficulty raising or lowering mine either and as stated earlier, I do all the lifting with my legs as well. I don't understand what the mast being up or down could possibly have to do with it. The poptop up or down, sure. But the mast..? I just don't get it.
Bladeswell
I believe the struts have to be "pre-loaded" which is why they suggest you lower the mast.
I wonder if one could loosen the back-stay and lean the mast forward far enough to get the struts pre-loaded.
Oh, Oh, Oh...! Now I get it. The poptop must be pushed forward past where the mast would normally stop it. Good to know sense my boat came with them, but uninstalled. I wonder if one of the struts may be malfunctioning.....
If you wanted to lean the mast forward enough to install the struts, you’d also have to loosen the aft lower shrouds a lot too. You’d probably have to disconnect the backstay completely and use the halyards to support the mast as it cants forward. I’m guessing you’d need something like 30° of tilt to attach the gas pistons. I recall Frank came up with a way to compress the shocks somewhat to avoid the above. Don’t remember his exact technique but suffice it to say it could be dangerous if you don’t have a foolproof method.
Bruce Ross Passage ~ SR-FK ~ C25 #5032 Port Captain — Milford, CT
Thanks for all of your input. If anyone has the CD instructions I would appreciate a copy. The CD price is high for the hardware needed. My struts and brackets were less than $40.00. I will post photos and info., when I succeed installing the struts.
CD might be willing to e-mail them to you as a PDF, JPG, DOC, etc.
Dave Bristle Association "Port Captain" for Mystic/Stonington CT PO of 1985 C-25 SR/FK #5032 Passage, USCG "sixpack" (expired), Now on Eastern 27 $+!nkp*+ Sarge
I googled a doc or YouTube on it but nothing came up. For what it’s worth and outfit called the $tingy Sailor offers one : https://stingysailor.com/tingy-sailor-pop-top-ez-lift-kit/ Sounds like a possible alternative to a strict DIY, and it appears to come with instructions!
Bruce Ross Passage ~ SR-FK ~ C25 #5032 Port Captain — Milford, CT
I noticed the stingy sailor stainless steel bracket sticks out below the roof top where it’s bolted on. To me it doesn’t look very professional and I bet people will bang their heads on it. Pass.
Erik Cornelison 6th Generation Professional Sailor, First Gen Submarine Sailor. 1986 Standard Rig SW. #5234
Thanks Erik, Bruce, et.al, for the link to Stingy Sailor. I have used them in the past, but did not query their site for the poptop lift info. I think I have enough to proceed. Thanks All!
All, I just completed this installation with the kit from CD. I called tech support during the installation with a mind baffling inquiry questioning the instructions on one point, but as usual and after thought provoking conversation the instructions proved out. Catalina Direct has a three CD volume that has a boat load of DIY projects that was made for the C-22, but transfer easily to the C-25. The new Pop-Top kit works great for us! Cheers!
Kevin Walsh Segelboot 1984 C25, TR/SK Sail No. 4433
Two things. The CD instruction have the exact engineered measurements of where to place the hardware, and once installed the struts are pretty stiff, but seem to get easier to lift after breaking them in.
Lynn Buchanan 1988 C25 SR/WK #5777 Sailynn Nevada City, CA
I don't know about the Stingy Sailor parts Eric is mentioning, but I can attest that the "claw hammer" lockdown brace is businesslike, and located exactly at my head level; luckily stitches weren't needed (tied to slip with "wakey breaky Sunday Slewing" going on) but they *can* draw blood and cause significant pain!
Thanks for all of your input. If anyone has the CD instructions I would appreciate a copy. The CD price is high for the hardware needed. My struts and brackets were less than $40.00. I will post photos and info., when I succeed installing the struts.
Not sure if the instructions are still needed but I just scanned a copy:
Thanks Tim, I really appreciate your copy of the instructions. Thank you to all the replies and experiences with the pop top lift. I will keep the Forum updated on this project. Thanks to all.
Notice: The advice given on this site is based upon individual or quoted experience, yours may differ. The Officers, Staff and members of this site only provide information based upon the concept that anyone utilizing this information does so at their own risk and holds harmless all contributors to this site.