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 Catalina/Capri 25/250 Sailor's Forums
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 Bits for cutting fiberglass
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OJ
Master Marine Consultant

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USA
4382 Posts

Initially Posted - 01/07/2002 :  13:56:58  Show Profile
Getting my ducks in order to convert to-hulls to thru-hulls. The thru-hulls I purchased are the flush-mounts which require you to cut a recess for the flange. Anyone ever find a grinding bit that stands up reasonably well to fiberglass? Or am I better

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Leon Sisson
Master Marine Consultant

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USA
1893 Posts

Response Posted - 01/07/2002 :  15:08:51  Show Profile  Visit Leon Sisson's Homepage
Steve,

I also installed the flush head thru-hulls. I started by using a hole saw to make the straight cut for the bronze thru-hull threads. Then to cut the "countersink", I used a 4" disk on a Makita right-angle grinder to rough in the taper. I then

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JD van Wyhe
Deckhand

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22 Posts

Response Posted - 01/07/2002 :  15:13:12  Show Profile
Steve,
When I did mine, I used a router with a 45 degree chamfer bit; one with a pilot bearing. Cut the glass like butter. To be on the safe side, I think I cut a shallow bevel to start, then progressively deeper with each pass. Leaves a very smooth a

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