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 Catalina/Capri 25/250 Sailor's Forums
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 Advice on rebuilding Whale Flipper water pump
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EricCS
1st Mate

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USA
40 Posts

Initially Posted - 04/03/2002 :  06:57:49  Show Profile  Visit EricCS's Homepage
Mates,

I've removed the Whale Flipper water pump from Charm's galley and am now trying to figure out how it comes apart (the rebuild kit includes a drawing, but no instructions). I see the pin holding the internal lever arm to the operating lever, but I don't see how to pull the lever arm pin out and I see no way to drive it through. What am I missing? And I don't even see the bucket pin! It's apparently covered by a washer, but there's no washer in the replacement parts that looks anything like what I see already in place. Am I being too cautious? Is it just a matter of pulling the pin with a pair of pliers?

All suggestions and tips gratefully accepted,

Eric Spitzner, AP (eric@snet.net)
Catalina 25 #4445 "Charm"
41°16.18'N 72°54.03'W

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John Mason
Admiral

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USA
687 Posts

Response Posted - 04/03/2002 :  16:56:32  Show Profile
I cleaned mine last winter. I never could get the pump lever off. The pin is pressed in and it wouldn't drive out no matter what I tried. So that part of it didn't get rebuilt. The pump piston has a pin hidden under a rubber O-ring or seal. Be careful taking those off. I tore the lip of one of the seals while I was removing it. So when I reinstalled them, that one went in the head sink figuring it wouldn't be used as much. To my surprise, it works just fine even with the tear; no noticable decrease in water flow. I just don't like putting defective parts back in.

John Mason - Ali Paroosa
1982 - FK/SR #3290

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