Notice:
The advice given on this site is based upon individual or quoted experience, yours may differ.
The Officers, Staff and members of this site only provide information based upon the concept that anyone utilizing this information does so at their own risk and holds harmless all contributors to this site.
Hi Steve, I have been contemplating the same project. I think most people here would say pop out the $50 or so bucks and buy one at Catalina Driect, or West Marine, or one of the other places. If you like making stuff your self I say go for it. I was thinkiking of some contrasting woods, mahogany/ash, and laminating thin strips to get the shape. From what I have read dimensioning the material to fit you hard ware is a very critical step. The tiller I have doesn't appear to be stock and has no sweep up, it's a knee knocker. I will have to borrow one to get the right curve when I try the job. I have never done this befor but looks pretty straight forward. I am still in process of gettin my shop finished, life is tough with the job, wife and kids to keep happy etc. If you get started take some photos and drawings fo the process adn share them here. If I get started I'll do the same.
Steve Milby made a tiller out of Mahogany and I believe he has some basic plans.
If you decide to buy a tiller, H&L woodwork is usually the maker of most of the tillers in the big box stores, their direct prices aren't much of a savings from the stores prices either. Our tiller is also the same tiller on a number of other boats as well. Consider looking for a J24 tiller online, it is identical and you might find better deals.
Steve, I had the same idea since my tiller was shot when I bought my boat. I have a good friend who makes beautiful custom furniture and we thought we'd carve something cool on the end of the tiller, etc. The main concern is that the tiller doesn't need to be made from a single piece of wood, because the load placed on it could cause it to splinter along the grain. It needs to made from laminated layers of wood. After looking at the project I paid $53.85 for a great looking mahogany and ash tiller with three coats of varnish from Catalina Direct.
I don't have plans. I just laid my old tiller on the piece of mahogany and traced its shape onto the mahogany. To avoid having a weak place due to the grain of the wood, you need to select a piece of wood that has the grain curving at the bend in the tiller. Also, I made my tiller slightly bigger in diameter, to compensate for the fact that it isn't laminated.
Making your own tiller is less expensive than buying one, and it isn't very difficult, but the cost savings really doesn't justify it. My mahogany tiller lasted longer than the laminated one, with much less maintenance, and there's always a little satisfaction in making your own.
I think if I were to build my own, I would build one that folded up just in front of the Autohelm pivot point. I would really like to clear the cockpit when I'm on autopilot or sitting in the slip.
Notice: The advice given on this site is based upon individual or quoted experience, yours may differ. The Officers, Staff and members of this site only provide information based upon the concept that anyone utilizing this information does so at their own risk and holds harmless all contributors to this site.