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 Catalina/Capri 25/250 Sailor's Forums
 General Sailing Forum
 Rudder ALMOST lost 2 miles from the Dock
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Voyager
Master Marine Consultant

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USA
5416 Posts

Initially Posted - 08/13/2010 :  20:19:03  Show Profile
This story may not be as spellbinding as Michael's story about losing his rudder way out deep, but it put a shockwave into me today.

Once again, the winds were forecast for 5-10, and in fact the LI Sound was a washing machine. No problem there, I took that in stride.

But as I passed the mouth of the river today on my way back in, with an incoming wind opposing an outgoing current, the chop was horrendous. Not a real problem, until I noticed there was a fair amount of play in the stick.

In the middle of all the excitement, I noticed that the nylock nut that holds my tiller handle onto the rudder was missing, and the bolt was resting in place with only a very small amount of friction -it too looked like it was making its way shortly to the bottom of the sea.

I happened to have a roll of tape handy at that very moment, so I ran about ten wraps around the end of the bolt. It held enough to get me back to the dock.

It's amazing that a 50 cent part can really ruin your day if you're not alert and vigilant. Good thing I got a bit of warning.

So what do you all use to keep the tiller firmly connected all season long, but so you can remove it come lay-up time? Lock washers, locking nuts (counter-rotated) or lock-tite?

Really makes you wonder, what else is sitting there undoing itself while we blithely sail on?

Bruce Ross
Passage ~ SR-FK ~ C25 #5032

Port Captain — Milford, CT

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GaryB
Master Marine Consultant

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4312 Posts

Response Posted - 08/13/2010 :  20:37:44  Show Profile
I use a wing nut and a lock washer on mine. Give it a quick twist every so often.

Glad things worked out OK for you!

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Stinkpotter
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Djibouti
9087 Posts

Response Posted - 08/13/2010 :  20:55:31  Show Profile
Good catch, Bruce, and good save!

I'd start by replacing the nylock nut--they can lose their grip, and who knows how old it is... Unless you've replaced it, it's older than the rudder (that I bought) and probably as old as the boat. That nut is vulnerable to loosening because the tiller goes up and down with the bolt potentially binding inside the rudder head. I've noticed it loosening a little, and checked and tightened it a few times during the season.

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Happy D
Admiral

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921 Posts

Response Posted - 08/14/2010 :  05:30:32  Show Profile
I rather use a self locking nut that is not nylon. They make them in a dozen configurations. The ones I prefer have the nut slightly deformed in some way.
All locking style nuts need to be replaced once in a while.

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dmpilc
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Response Posted - 08/14/2010 :  05:58:55  Show Profile
I also use a wing nut and lock washer, on both boats. As Gary said, it's easy to give it a turn periodically.

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Steve Milby
Past Commodore

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5908 Posts

Response Posted - 08/14/2010 :  07:29:20  Show Profile
I used a wing nut and lock washer, and gave it a twist occasionally, like the others, but I also kept an extra set in a galley drawer, just in case.

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delliottg
Former Mainsheet C250 Tech Editor

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4479 Posts

Response Posted - 08/14/2010 :  08:11:55  Show Profile  Visit delliottg's Homepage
Wing nut & washer as well. I also use an over length bolt so even if the nut works loose, you've still got a chance to save it when you notice the connection getting loose.

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GaryB
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Response Posted - 08/14/2010 :  08:32:45  Show Profile
Like Steve and David mentioned I also use a longer bolt and keep an extra set on board.

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jerlim
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Response Posted - 08/14/2010 :  19:52:34  Show Profile
nylock nut...

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DaveR
Master Marine Consultant

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2015 Posts

Response Posted - 08/15/2010 :  06:29:55  Show Profile  Visit DaveR's Homepage
Although I use a wing nut & lock washer the nylock nut is a great solution, I have a lot of faith in them, but will wear with time as any other piece of hardware. I can't remember who recently talked about doing an aircraft like "walkaround" but I think <i>that</i> is the ultimate solution. It's good to peek at the stays and shrouds, the tiller and the motor connection to the boat. Take a look at the bilge and the thru hulls every so often! Have you checked your anchor and it's various connections lately? Might need it at a moment's notice!!

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Voyager
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Response Posted - 08/15/2010 :  08:57:08  Show Profile
Thanks to all on the suggestions. Here's what I think happened.

In the spring, I removed and repolyuerthaned the tiller handle. When I replaced it, I bought a new, longer bolt, several SS pan or fender washers, and cut out some polyethelene washers from coffee can lids to provide a tight, but movable mounting.

I slipped the polyethelene washers between the rudder and the tiller brackets, put the metal washers on the outside and slid the bolt through. I cannot recall whether I used the old nylock nut, or got a new one.... (hmmm C.R.S. is apparently setting in). I thought the nylock nut would hold, so I did not use a lock-washer. Big mistake.

Apparently, over time, the nut backed itself off, and recent heavy winds and seas aggravated the situation. Luckily, it held on as long as it did to get me through the washing machine at the mouth of the river. When I returned to the dock, I rustled around my box of nuts, bolts and screws and I found a huge <i>WINGNUT</i> that fit perfectly.

I thought, 'this should hold for a while until I get to the store to buy another nylock nut'. But, after reading all the notes on wingnuts, I think I might go ahead and get the right sized lock-washer and leave it set up that way.

Edit: since then, I have started the "walkaround" and found a loose engine mount thumbscrew and I am replacing the shackles and chain on the anchor. I redid the cotter pins and replaced a turnbuckle on my shrouds this spring, and so far, they seem fine. This fall, I plan on checking the top end of the shrouds and mast top fittings.

Edited by - Voyager on 08/15/2010 09:02:22
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Frank Law
Navigator

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Response Posted - 08/17/2010 :  19:59:07  Show Profile
My tiller is BOLTED to the rudder with two nuts.. It was that way when I got the boat and it works for me..! Note I remove / install the combination rudder/tiller every time I take the boat out. It only take 5 minutes or less each way . I store it below.. "About Time" swings on a mooring in shallow tidal water (3-5 ft,) . I almost lost a rudder on our Cat 22 when it came loose and floated away , but luckily we found it days later along a bank among some low hanging tree branches .I soon pinned the the pintle with a spring type clip

Frank Law
"ABOUT TIME"
3519 1983 sr swk

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Voyager
Master Marine Consultant

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5416 Posts

Response Posted - 08/17/2010 :  20:24:51  Show Profile
Frank, If I had to worry about the rudder scraping bottom, I'd do the same thing.

Today, I showed up at the boat with a spare bolt, washers, a lock washer and a wing nut as a spare. I also got a few nylocks as well. This way, when the tiller comes off again, I will be able to replace the whole kit and caboodle.

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Stinkpotter
Master Marine Consultant

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Djibouti
9087 Posts

Response Posted - 08/17/2010 :  21:00:42  Show Profile
<blockquote id="quote"><font size="1" face="Verdana, Arial, Helvetica" id="quote">quote:<hr height="1" noshade id="quote"><i>Originally posted by Voyager</i>
<br />...when the tiller comes off again,...<hr height="1" noshade id="quote"></font id="quote"></blockquote id="quote">

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redeye
Master Marine Consultant

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3477 Posts

Response Posted - 08/18/2010 :  06:57:38  Show Profile
From the Catalina 25 tech tips.




Tiller - Aircraft S.S. quick release pins allow easy removal of tiller to free up cockpit space while at a calm anchorage. I still need to put a lanyard from the tiller to the pin so I won't drop it



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Voyager
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Response Posted - 08/18/2010 :  17:43:19  Show Profile
Dave,
Eventually every fastener becomes loose, and since it's hanging over the water, you lose parts.
Last week, the nylock nut & washers had dropped off into the water, and the bolt was halfway out of the tiller handle when I spotted it.
That's why I bought a spare one.

Ray,
I've got an aircraft S.S. quick release pin in the Honda engine, which adjusts the tilt. I never touch that.
I plan to keep on using a wingnut with a lock washer. I don't need to remove the tiller while at anchor since I generally tie it up to the backstay.

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Dave5041
Former Mainsheet Editor

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3758 Posts

Response Posted - 08/18/2010 :  20:36:18  Show Profile
Pearl had a quick release aircraft pin at the gooseneck when I got her, but when it came out in brisk winds and lumpy seas I changed to nut, lock washer, machine screw and safety wire. Not as much fun as losing a rudder, but still something I suggest you avoid. I actually safety wire just about every bolt pin and shackle when I rig. It does make commissioning and decommissioning tedious between Lake Erie and Florida, but it make me more confident that things won't be coming apart..

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Merrick
Navigator

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USA
192 Posts

Response Posted - 08/19/2010 :  04:46:23  Show Profile
Mine just has a wing nut, but I think the best solution would be a slightly longer bolt with a hole drilled through so you could add a cotter pin or ring to keep the nut from working off. Not sure how easy to make a hole tho, or if you can buy one.

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sweetcraft
Admiral

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USA
816 Posts

Response Posted - 08/20/2010 :  21:18:42  Show Profile
Drillpress and good steel drill bit. File flat spot into end threads and clamp bolt for drilling.

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JAB
1st Mate

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USA
38 Posts

Response Posted - 08/25/2010 :  14:29:24  Show Profile
They're called "drilled shank" bolts, and some specialty hardware stores carry them.

On my C-25, the PO put one through the tiller pivot and fastened it with a wing nut, safetied by a cotter ring. Works great!

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Voyager
Master Marine Consultant

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5416 Posts

Response Posted - 08/25/2010 :  14:42:32  Show Profile
Joe -
Definitely simple, and works for me!

Edited by - Voyager on 08/25/2010 14:43:35
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