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 Catalina/Capri 25/250 Sailor's Forums
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 Cabin Plywood Replacement
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tomh
1st Mate

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USA
83 Posts

Initially Posted - 12/31/2012 :  13:15:11  Show Profile
I want to replace the plywood bulkhead panels in my cabin with a hardwood veneer. Does anyone have experience with this project or have any tips? Will I need marine grade plywood?


Tom

1978 C25 "Karma" #790
Toledo Beach Marina
LaSalle, Michigan

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Dave5041
Former Mainsheet Editor

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3758 Posts

Response Posted - 01/01/2013 :  01:34:12  Show Profile
Exterior grade and marine plywoods use water resistant glue making them much better for onboard use. Marine plywoods generally have few interior voids and are structurally more sound than exterior plywoods. I would probably go with marine plywood rather than adding a select veneer over an exterior grade. Definitely avoid an interior grade - it won't take much of a leak to start delimitation.

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Voyager
Master Marine Consultant

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5376 Posts

Response Posted - 01/01/2013 :  16:05:59  Show Profile
Dave - what type of veneer would you recommend? I've used adhesive-backed materials in some cases and sheets that I've glued on in others. Aside from standard water-based white or wood glue, what would you recommend? Gorilla glue, epoxy, contact cement, or something else?

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Sloop Smitten
Master Marine Consultant

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1181 Posts

Response Posted - 01/02/2013 :  10:20:26  Show Profile
Some info here:
http://www.catalina-capri-25s.org/forum/topic.asp?ARCHIVE=true& TOPIC_ID=20870& SearchTerms=bulkhead

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Dave5041
Former Mainsheet Editor

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3758 Posts

Response Posted - 01/02/2013 :  12:34:51  Show Profile
Being lazy, I would just use a marine plywood that already had a mahogany or teak surface ply. Resorcinol (red glue) is the traditional waterproof glue that was used in laminating plywood, but they might use something else now in the manufacturing stage. Gorilla glue is a great product, but it is a polyurethane that foams and expands as it cures. It must be evenly and completely clamped to avoid deformation of flexible materials. There are several water resistant and waterproof yellow glues (some are brown) now, but I don't have any experience with them - check Titebond's website. Epoxy is expensive, but always reliable. Contact cements are pretty reliable, but challenging to position and avoid bubbles in large sheets. Self adhesive veneers, natural or synthetic, are also pretty reliable. but they have handling challenges like contact cement.

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tomh
1st Mate

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83 Posts

Response Posted - 01/02/2013 :  12:56:44  Show Profile
I read through Joe's link. Are the bulkhead panels structural or just covering up structural parts.

Does anyone have pics of what are behind the buckhead panels.

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Dave5041
Former Mainsheet Editor

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3758 Posts

Response Posted - 01/03/2013 :  09:42:12  Show Profile
They are structural, the upper shroud chainplates attach to them and they add stiffness to the hull. They can tolerate some modification but not elimination.

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