Notice:
The advice given on this site is based upon individual or quoted experience, yours may differ.
The Officers, Staff and members of this site only provide information based upon the concept that anyone utilizing this information does so at their own risk and holds harmless all contributors to this site.
I want to replace the plywood bulkhead panels in my cabin with a hardwood veneer. Does anyone have experience with this project or have any tips? Will I need marine grade plywood?
Exterior grade and marine plywoods use water resistant glue making them much better for onboard use. Marine plywoods generally have few interior voids and are structurally more sound than exterior plywoods. I would probably go with marine plywood rather than adding a select veneer over an exterior grade. Definitely avoid an interior grade - it won't take much of a leak to start delimitation.
Dave - what type of veneer would you recommend? I've used adhesive-backed materials in some cases and sheets that I've glued on in others. Aside from standard water-based white or wood glue, what would you recommend? Gorilla glue, epoxy, contact cement, or something else?
Being lazy, I would just use a marine plywood that already had a mahogany or teak surface ply. Resorcinol (red glue) is the traditional waterproof glue that was used in laminating plywood, but they might use something else now in the manufacturing stage. Gorilla glue is a great product, but it is a polyurethane that foams and expands as it cures. It must be evenly and completely clamped to avoid deformation of flexible materials. There are several water resistant and waterproof yellow glues (some are brown) now, but I don't have any experience with them - check Titebond's website. Epoxy is expensive, but always reliable. Contact cements are pretty reliable, but challenging to position and avoid bubbles in large sheets. Self adhesive veneers, natural or synthetic, are also pretty reliable. but they have handling challenges like contact cement.
They are structural, the upper shroud chainplates attach to them and they add stiffness to the hull. They can tolerate some modification but not elimination.
Notice: The advice given on this site is based upon individual or quoted experience, yours may differ. The Officers, Staff and members of this site only provide information based upon the concept that anyone utilizing this information does so at their own risk and holds harmless all contributors to this site.