Notice:
The advice given on this site is based upon individual or quoted experience, yours may differ.
The Officers, Staff and members of this site only provide information based upon the concept that anyone utilizing this information does so at their own risk and holds harmless all contributors to this site.
Welcome aboard, There are lots of people with great advice on this forum!
I can't help you with the windows, but the chainplates are something that need attention. They at the least need to be rebeded. You should pull them out and inspect them for corrosion. Chainplate failure is one of the major causes of rig failure. I have done this when I have had the mast down. I'm not sure if you could slack the shrouds one at a time to remove the chainplate, inspect and rebed it or not. Maybe someone else will know the answer to that.
The portside window over the galley has leaked the four years I’ve had Boaty (86 SK/SR). This was the year I finally put the leak at the top of my to do list. Lucky thing as we’ve have an abundance of wet weather to “test” my fix. I’m happy to report no leaks. My fix was accomplished by removing the inner and outer frames. Clean all surfaces, (aluminum frames and the fiberglass surfaces they touch). “Goof Off” removed the old caulking just fine. Once completely clean, reassemble frames on the boat, much like a dry assembly before gluing up a wood project. You are checking for “fit” in the same way. If you can fit a piece of paper between the outside frame and the cabin fiberglass, you will have a leak. As far as I could tell, this “gap” was caused by break down or core shift of the “sandwich” Catalina construction methods (a wood core sandwiched between two fiberglass layers). Over time, the wood core next to the window cut out rearranges itself so the actual thickness in the widow frame area decreases. This appears, at least on my boat, to have caused the caulking seal between exterior aluminum frame and the cabin side to fail. As they say once you know “why” then you can fix the problem. This is the purpose of the first dry fit. Your “why” may be different than mine. After evaluating the fact that the sandwich around my window area was too thin to create a good seal, I made some 1/4” thick shims to insert into the core area of the sandwich to expand the sandwich to a point where the dry fit created a seal that refused the paper shim. Knowing that the fit was good, I purchased glazing putty from a local R.V. parts center (never dries, comes in bulk rolls…I bought 6 feet…cost $1.00). The stuff I used was 1/8” thick by 1” wide, tan color. I removed the aluminum frame and carefully laid this glazing putty on the backside of the exterior frame, and reinstalled. There was obvious excess, but I left it until I (mostly) tightened the inside frame screws. The tightening process is similar to installing a through hull fitting. Don’t bottom everything out all at once. Mostly tighten, then walk away from it for a day. Come back and trim off the excess glazing. Now tighten down all the way. I left the little bit of ooze that resulted from the final tightening. Voila, no leaks. A $1.00 fix. Sorry for being so breezy. Todd Frye
<blockquote id="quote"><font size="1" face="Verdana, Arial, Helvetica" id="quote">quote:<hr height="1" noshade id="quote"><i>Originally posted by Tony Dillon</i> <br />Welcome aboard, There are lots of people with great advice on this forum!
I can't help you with the windows, but the chainplates are something that need attention. They at the least need to be rebeded. You should pull them out and inspect them for corrosion. Chainplate failure is one of the major causes of rig failure. I have done this when I have had the mast down. I'm not sure if you could slack the shrouds one at a time to remove the chainplate, inspect and rebed it or not. Maybe someone else will know the answer to that.
I rebedded all of the chainplates on "This Side Up" without dropping the mast. Just slacken one shroud at a time, remove chainplate and clean off all the old "goop". Rebed with "LifeCaulk" and almost tighten shroud again. When all done, leave for a couple of days and tighten down, then retune rig. Derek
HAD THE SAME WINDOW PROBLEM. COMPLETELY REBUILT THE WINDOW AND GOT THE MATERIAL FROM CAT. DIRECT. MESSY JOB. NEEDED THE SKPPPERS EXTRA PAIR OF HANDS BUT THE LEAK IS HISTORY. JOHN ON MS ACHSA
Notice: The advice given on this site is based upon individual or quoted experience, yours may differ. The Officers, Staff and members of this site only provide information based upon the concept that anyone utilizing this information does so at their own risk and holds harmless all contributors to this site.