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 Catalina/Capri 25/250 Sailor's Forums
 General Sailing Forum
 thoughts on servicing deck winches (not wenches)
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Gloss
Master Marine Consultant

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USA
1916 Posts

Initially Posted - 03/21/2004 :  19:56:39  Show Profile
Hi folks,
Today I tackled a job I have been putting off since I bought my boat a year ago.
I serviced the two Lewmar self tailing jibsheet winches. They had that metal on metal feel to them.
I recently read a column which said that you should regularly service your winches as they are one of the most expensive components on your boat. I guesse other than sails or a motor a self tailing winch at 600 bucks would be one of them.
I recommend buying the Lewmar service kit as you get a tube of grease, some pawl oil, a booklet, and best of all, extra pawl springs. You wouldn't believe how those suckers take off.
The booklet only covers the current model winches. The self tailer on my 89 model has been redesigned. Apparently I need the service booklet #6. I'll contact Lewmar for that.
The Lewmar website has the current booklet online.
Since the winches and booklet was made in Great Britian, they say to soak the parts in parrafin (isn't that wax) I used mineral spi.
These winches really needed servicing as the internal bronze parts had that green patina which gets on bronze, then it mixed into the hardened and dried grease to make a hard crud. I used a Scotchbrite pad soaked in mineral spi to get this off. In retrospect, a brass bristled brush would have been better.
I also used two toothbrushes, one for cleaning, and the other to work grease into the teeth, and bearings. Lewmar grease tastes better than Crest toothpaste anyways.
Getting the first one back together was a pain. I discovered that there is an indent in the tailer rings, or whatever they are called, which has to be lined up, you also have to raise the internal spindle a little to get the clips back in.
The second winch went a lot faster.
I still have to do the two cabin top winches.
Now they spin without friction. I'm glad I did this.

Frank Gloss
Formerly 89WK/TR
85 Ericson 32-3 shoal draft "Molto Bene"

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Derek Crawford
Master Marine Consultant

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USA
3321 Posts

Response Posted - 03/21/2004 :  20:34:04  Show Profile
Frank - "paraffin" is English for "kerosene"!
For cleaning winches I've found that carburetor cleaner works really well.
Derek

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matsche
Captain

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USA
280 Posts

Response Posted - 03/21/2004 :  21:55:16  Show Profile
Thanks for the post Frank. That's a job that I've been putting off as well. I've always been afraid that I wouldn't be able to get the thing put back together correctly. You've given me inspiration to give it a go!

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Gloss
Master Marine Consultant

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USA
1916 Posts

Response Posted - 03/22/2004 :  06:17:20  Show Profile
Go for it John, You will be surprised to find the crud that you will inside your winch. Call Lewmar and see if you can get the older booklet. You get a greater degree of confidence if you see the exploded diagram.
I'm calling them today, and hopefully I'll have success.

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atgep
Master Marine Consultant

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1009 Posts

Response Posted - 03/22/2004 :  06:44:37  Show Profile
I did the ones on my 88. The Main winches had a few moving parts in them but it was no too difficult to figure it out. The halyard winches are mosly plastic with one bearing inside. I used wd 40 to break up the crud and it worked pretty well. I am about to do it again. Glad to see peple taking care of the wenches.

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cshaw
Captain

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USA
460 Posts

Response Posted - 03/22/2004 :  17:46:21  Show Profile
<blockquote id="quote"><font size="1" face="Verdana, Arial, Helvetica" id="quote">quote:<hr height="1" noshade id="quote"><i>Originally posted by Gloss</i>
<br />
I recommend buying the Lewmar service kit as you get a tube of grease, some pawl oil, a booklet, and best of all, extra pawl springs. You wouldn't believe how those suckers take off.
<hr height="1" noshade id="quote"></blockquote id="quote"></font id="quote">

Good observation on pawl springs! After losing a couple of them I now bring a cardboard box to the boat, and cut one side out, so I have 3 sides and the bottom. I end up inverting the box over the winch when pulling the drum off or putting it back on. Its saved several springs when they go zipping off!!! Looks kinda dumb also, but I am used to looking dumb!

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MattL
Admiral

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USA
990 Posts

Response Posted - 03/22/2004 :  18:24:54  Show Profile
I did mine at the start of the off season. Actually that was the only job on my extensive list I got to. It is amazing what karate, T-Ball, coach pich, and soccer, as well as just family life will do to that all important boat time. The lake is about 4 feet shy of full counting down to splash time.

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Gloss
Master Marine Consultant

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USA
1916 Posts

Response Posted - 03/22/2004 :  18:40:35  Show Profile
Servicing the winches was on the top of my list after my Keys trip.
Then I have to finish installing the Tillerpilot, rebed the chainplates, complete the topping lift

And I also have to find a new wench. Hardest job of them all.

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